3C industry is a typical mass production industry with strict requirements for CPK, which is not easy to achieve due to the large number of features to be machined on one product. In order to obtain high-accuracy features and meet the CPK needs, more and more companies are exploring an intelligent production pattern and seeking upgrades of production mode.
With constant exploration, Jingdiao has helped customer establish a new production and manufacturing system based on manufacture-measurement integration mode.This solution can help you get a more continuous processing and a higher CPK with fewer quality inspectors.
Example Workpiece
Stainless Steel Accessory Test Piece
Stainless Steel Accessory Test Piece
Material:
Size:
Communication Plug-in Component Test Piece
Communication Plug-in Component Test Piece
Material:
Size:
304 Stainless Steel
1.18×1.18×5.71 in.
Inner Highlight Chamfer Test Piece
Inner Highlight Chamfer Test Piece
Material:
Size:
Phone Framework Test Piece
Phone Framework Test Piece
Material:
Size:
Stainless Steel
4.87×2.34×0.21 in
Machining Center
The compact overall structure and high space utilization of machine tools can save your space to the most.
The three-rail support structure is used for the beam to improve the rigidity and stability of machine.
Equipped with self-produced spindle with fast tapping function, which makes the tapping more efficiently and accurately.
The compact overall structure and high space utilization of machine tools can save your space to the most.
The three-rail support structure is used for the beam to improve the rigidity and stability of machine.
Equipped with self-produced spindle with fast tapping function, which makes the tapping more efficiently and accurately.
Technology
To inspect large numbers of features on 3C products, manual inspection with a variety of measurement tools used to be applied. However, it is highly variable, inefficient, and error-prone. Most importantly, it will interrupt production. With Jingdiao solution based on OMIM technology, inspection processes are finished inside machines digitally and automatically, which makes it possible to control product quality quantitatively, reduce dependence of inspection on operator and make the production process more continuous.
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Key dimensions of the blank are all inspected and general dimensions are sampled before processing. Unqualified blanks can be intelligently screened out to avoid invalid processing.
First piece inspection and process inspection can be quickly carried out to avoid the uncertainty of manual inspection and quickly feedback the results.
The quality of finished products is inspected on machine before outputting, which can reduce the number of shipment inspector and inspection tools.
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Software
Information management system is developed for monitoring machine tools’ status and key information such as processing time, measurement time, processing capacity, and machine utilization rate on site. Moreover, based on the acquired big data, key indicators like CPK, capacity is easy to analyze, which can assist production managers to make reasonable decisions.
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Service
Machine selection service, customization and upgrade, engineering service and technical training are available for you. Do not hesitate to contact us.
Know more, rest assured more.
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